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Role: Manufacturer / Supply

Tapping Saddles

Create a new branch connection on an existing pipeline with a correctly sized, stable sealing solution.

Blue tapping saddles with stainless steel straps

Overview

A new connection without opening up the whole system

A tapping saddle offers a practical way to create a new connection on an existing pipeline without dismantling the complete system. Accurate work, the right size selection and correct installation are what make the connection perform over the long term.

Tapping saddles are most often used to form new service branches — garden taps, irrigation systems, storage tanks and similar network extensions. The cast body carries a rubber sealing element that we vulcanize ourselves, which is what provides long-term watertightness.

Correct selection requires the exact pipe outside diameter, the pipe material, the wall thickness, the operating pressure and the branch size.

Key capabilities

  • Continuous stock for common pipe sizes from DN50 to DN700
  • Custom stainless straps produced for non-standard diameters
  • For cast iron, steel and plastic pipelines
  • General chemical-resistant sealing versions on request
  • Available in versions for continuous service above 150 °C

Construction

The seal is the part that decides

Tapping saddles are made for cast iron, steel and plastic pipelines, and it is the rubber sealing insert that provides the leak-free connection. The design allows accurate drilling and stable fixing while the structural integrity of the pipe is preserved.

The products are available for different nominal diameters and pipe materials, which makes them suitable for potable-water, process and industrial networks alike. During installation the pipe size, the wall thickness and the operating pressure all have to be taken into account, so a short technical discussion before ordering is worthwhile.

What is in the assembly

  • Cast body with a vulcanized rubber sealing insert
  • Accurate drilling without weakening the pipe
  • Suitable for potable-water, process and industrial networks
  • Chemical-resistant compound versions on request
Slide showing an XXL DN900 custom flanged tapping saddle with a stainless steel strap

Availability

Stock sizes and custom straps

For common pipe sizes we aim to hold continuous stock. Where the outside diameter falls outside the standard range, we produce a custom stainless strap for the saddle — and in special situations we will still try to find a workable solution.

ItemRangeNotes
Stock pipe sizesDN50 – DN700Common pipe dimensions, continuous stock
Custom stainless strapOutside the stock rangeProduced to the measured outside diameter
High-temperature versionAbove 150 °C continuousSelected compounds, confirmed per application
Chemical-resistant versionOn requestCompound selected for the medium

Always send the measured pipe outside diameter, not only the nominal DN — pipe ODs differ by material and standard.

Selection & quotation

Information needed for selection and quotation

The more precise the input, the faster and more reliable our technical answer. For non-standard requirements, a drawing or a physical sample is the best starting point.

  • Exact pipe outside diameter
  • Pipe material and wall thickness
  • Operating pressure
  • Branch connection size
  • Medium and temperature
Tapping saddle fitted on a large PE pipeline to create a branch connection

From the manufacturer

A new connection without opening up the whole system

A tapping saddle offers a practical way to create a new connection on an existing pipeline without dismantling the whole system. Accurate work, the right size and professional installation are essential so that the connection does its job over the long term. Tapping saddles are most often used to form new branch connections — for garden taps, irrigation systems or water reservoirs, for example.

The cast body of the tapping saddle, together with rubber we vulcanize ourselves, provides long-term watertightness.

Tapping saddles are typically made for cast iron, steel or plastic pipelines, and a rubber sealing insert provides the leak-free connection. The design allows accurate drilling and stable fixing while the structural integrity of the pipe is preserved.

Continuous stock for common pipe sizes from DN50 to DN700; for individual requirements we produce a custom stainless strap for the saddle. The products are available for various nominal diameters and pipe materials, so they are suitable for use in potable-water, process and industrial networks. On request we can also manufacture a general chemical-resistant version. During installation the pipe size, the wall thickness and the operating pressure all have to be taken into account, for which technical consultation is recommended.

Also available in a version for continuous service above 150 °C.

For contractors and network operators the tapping saddle is a cost-effective and proven solution for new connections. Choosing the right product reduces installation time and the risk of an outage, while the operational safety of the network is maintained. Naturally we try to help in individual situations as well.

  • Tapping saddles with stainless steel straps on a pipeline
    DN50 to DN700 from continuous stock
  • Stainless steel pipe repair straps and clamps in various diameters
    Custom straps for non-standard diameters

Are you a contractor, working in construction? If we have caught your interest, we look forward to hearing from you.

FAQ

Frequently asked questions

Cannot find your answer? Send us the technical details and we will review the application.

Can a tapping saddle be ordered by nominal DN only?

The measured outside diameter is strongly recommended, because pipe ODs differ by material and standard.

Do you make custom straps?

Yes. When the diameter falls outside the stock range we produce a custom stainless strap for the saddle.

Can the seal be supplied in a chemical-resistant compound?

Yes, based on the medium and temperature.

Is there a high-temperature version?

Yes, versions for continuous service above 150 °C are available in selected compounds.

Working in construction or network maintenance?

We will review the application and confirm the most suitable next step.

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